Fabricated metals are a huge part of production in most sectors. They are used to produce a wide range of products, from paper clips to plane parts. Fabricated metal products range from pipes, car parts to hardware tools.
While these fabricated metal products are commonly found, only a few people understand how the manufacturing process works. The first thing that people remember when they hear the word “fabrication” is soldering. But there are many processes used by manufacturers.
Metal fabrication is a production process used to transform metal into components of products or finished products. Most metal manufacturing processes utilise metal sheets and convert them into products by cutting, stamping, and folding.
A few examples of fabricated metals and products are:
- Manual tools
- Tubes and bolts
- Various tube and pipe accessories
- Windows and doors made of metal
- Equipment fittings
Metal production plays a vital role in creating products to meet the needs of mass consumption. Metal production focuses mainly on manufacturing products such as cutlery, pipes, panels and products mentioned above consistently with minimal error margin. There can be varying design aspects amongst these products, but they still function as expected of them.
Metal manufacturers also take customisation very seriously. They create a wide range of products such as custom made car parts or valves with highly customisable design components to meet the client’s needs or the company.
Fabrication techniques in metal fabrication processes encompass a diverse array of manufacturing techniques. This range enables a high level of flexibility in the selection and customisation process in component design.
Companies like Palloys also take up orders for delicate products such as glass granules. A few of the prevalent metal fabrication processes that they utilise include:
The reduction process is perhaps the most commonly used fabrication method for producing metal products. This process entails removing a select few metal parts to make the finished product.
Shearing is done to reduce or modify the size and shape of the products. Shearing is usually done on metals like steel, brass, bronze and aluminium. It is best suited for plating metal sheets.
Shearing is carried out by holding the metal stationary by a blade and slicing it from the top with another blade. Shearing can produce metal sheets of different forms and can cut sheets diagonally but produce only uniform, straight lines.
Punching is the process of making holes in rolled metal or sheets and is best suited for making products in high volume.
This process includes a hardened metal stroke that is placed over and under the metal. Stroke is used to remove extra material from the metal to result in the formation of the desired product. It is done by punching the surface, which forms a recyclable metal slug.
Best suited for the production of plates, sheets or strips of metals, blanking is a cost-efficient method as it aims to reduce as much waste as possible. Blanking is usually used for manufacturing products for medium to high production workloads. Aluminium and other softer metals are typically used for this process.
Notching, also called nibbing, is a flexible process that can be used to make cuts and highly precise and detailed angles. It isn’t easy to achieve such high precision work utilising other methods. Various metals can be used but notching yields the best results when sheet metals and rolls are used.
Since fabrication is customisable, one should head over to stores and place the orders now. Whether it is metal granules, clasps, or sheets, they’ve got it all!